Stator Coil Final Forming Machine

The Stator Coil Final Forming Machine is an automatic forming equipment designed for the final shaping process of stators in small induction motor manufacturing. It is mainly used after coil insertion to precisely adjust the stator end shape and inner/outer diameter dimensions, ensuring that the finished stator meets the required design specifications with improved consistency and stability.

This machine is widely applied in the production of air conditioner motors, washing machine motors, compressor motors, fan motors, generator motors, pump motors, and other small induction motors, supporting automated manufacturing requirements for various stator specifications.

With a stable hydraulic forming system and intelligent control technology, the final stator forming machine improves stator processing quality, reduces manual adjustment errors, and serves as an essential solution for enhancing product consistency in automated motor production lines.

• Stable Hydraulic Forming System

  The machine adopts a full hydraulic system design to provide stable pressure control during the stator forming process, ensuring smooth operation and reliable performance.

• Industrial PLC Control System

  Equipped with an industrial PLC control system, the machine enables precise operation management, improving production stability and user convenience.

• High-Efficiency Production Performance

  The machine achieves a production cycle time of ≤13 seconds per piece (excluding loading and unloading), meeting the requirements of high-efficiency automated production lines.

• Precise Stator Dimension Adjustment

  The machine can accurately form the stator end shape and adjust inner and outer diameter dimensions, ensuring the final stator meets the required forming specifications.

• High-Quality Stator Protection Design

  During the forming process, the machine prevents damage or overturning of slot insulation and slot wedges while avoiding stator core deformation, tooth bending, and enamel wire surface damage.

• Safe and Reliable Operation Design

  Equipped with safety protection mechanisms and a two-hand start button control system, the machine ensures safer operation in industrial manufacturing environments.

• Excellent Quality Control Performance

  The machine achieves a first-pass copper wire qualification rate of ≥99.5% and a repaired qualification rate of ≥99.9%, ensuring stable production quality and product reliability.

• Flexible Application for Various Stator Sizes

  Supporting different stator inner diameters, outer diameters, and stack lengths, the machine meets diverse production requirements for small induction motor manufacturing.